ADVANCED SOLUTIONS
OF HIGH-SPEED PRESSES

For Rotor and Stator lamination

As the world moves towards greater electrification, the automotive industry faces unprecedented challenges in the production of electric motors, where the need for precision, quality, and adaptation to technological innovations arises. Fagor Arrasate responds to these needs with its high-speed presses, ensuring efficiency in the manufacture of motor components for electric vehicles, extreme precision, exceptional quality, and technological compatibility with new materials and emerging production techniques.

Below are the standout solutions that Fagor Arrasate offers to meet the current demands of the sector:

  • We use the latest technology in our high-speed presses to ensure production that is not only fast but also precise. This allows our clients to meet the most demanding market requirements.
  • Fagor Arrasate can offer complete solutions that cover everything from Slitting line for Electrical Steel, which prepares the coils by cutting them to the required dimension, the feeding line, the lamination press, and advanced automations for stacking rotors and stators. This capability to provide a complete system ensures perfect integration and efficient operation of the entire production line.
  • We understand that each client has unique needs. Our solutions are highly customizable, offering flexibility that allows users to adapt their operations to market changes without incurring prohibitive costs.
Fagor_Press_Light_version_Revision_031_0125

HIGH-SPEED PRESSES

Maximizing Precision and Productivity

Fagor Arrasate's high-speed presses are designed to offer exceptional productivity and unparalleled precision in every operation. Every feature of our machines has been developed to ensure that lamination processes, not only meet, but exceed the most stringent quality standards of the industry.

 

STANDARD FEATURES

technology

MINIMUM BED AND
SLIDE DEFLECTION

With a maximum deflection of only 0.04 mm/m, these presses maintain exceptional structural precision under any load. This design is crucial for operations requiring high accuracy and uniformity, improving the final product's quality and reducing tool wear. This design is particularly beneficial in applications such as the production of automotive electrical components where every micron counts.

technique

DYNAMIC
BALANCING

This system reduces vibrations and improves operational stability, which is essential for maintaining precision in high-speed operations. This not only prolongs the machine's lifespan but also ensures consistent production quality without frequent interventions, resulting in uninterrupted productivity.

customer

OIL-FREE GUIDING
SYSTEM

With our innovative oil-free guiding system, we offer cleaner, more efficient operation, which drastically reduces the need for regular maintenance and eliminates the risk of product contamination. This feature is key for customers who value both sustainability and operational efficiency.

precision

HIGHER PRECISION DUE TO
CLEARANCE-FREE GUIDING SYSTEM 

This feature provides exceptional stability in slide movement, essential for high-precision stamping and forming. Ideal for manufacturers facing extremely tight tolerances and rigorous quality standards.

hydraulic-energy

HYDRAULIC CLUTCH-BRAKE
UNIT

This unified system provides refined and precise control of start and stop operations, essential for maintaining accuracy during rapid production and for making quick adjustments between batches, improving the safety of operations.

technical-support

BOTTOM DEAD CENTER COMPENSATION
AND ADJUSTMENT IN MOTION

Automatically adjusts die height in real-time to compensate for external variations, ensuring that each operation is executed with maximum precision even under variable production conditions.

elevator

QUICK LIFT FOR
DIE ACCESS

Facilitates quick and precise slide adjustments, improving operational flexibility and reducing downtime during setup changes, thus increasing the overall productivity of the press.

OTHER FEATURES

Optimized press design

For a coil width of more than 650mm for use of 3 row tools.

Bolster length

Range from 2.7m to 4.5m.

Tonnage capacity

Range from 240Tn to 480Tn.

Coil thickness

As thin as 0,2mm.

Multiple rods suspension system design

Dual clearance free guiding system

Press frame and slide completely made by cast iron

Explore our solutions for rotor and stator lamination presses! Contact us for more information. → 

tailored to your needs

At Fagor Arrasate, we offer a diverse range of high-speed presses specifically designed for Rotor and Stator lamination, available in three different line-ups: Standard, Advance and Premium. Each model is designed to meet particular performance and adaptability specifications, ensuring that each customer finds the press that best suits their operational and production needs.

FA - HSP 2.7
FA - HSP 2.7
FA - HSP 3.3
FA - HSP 3.3
FA - HSP 3.7
FA - HSP 3.7
FA - HSP 4.5
FA - HSP 4.5
Slide Length (mm) 2700 3300 3700 4500
Bolster front-back (mm) 1000 1200 1200 1400
Slide front-back (mm) 900 1000 1000 1300
Tonnage Capacity (kN) 2400 | 3600 3200 | 4800 3200 | 4800 3200 | 4800
Force Point (mm) 3,2 3,2 3,2 3,2
Connecting points 3 4 4 4
Maximun Speed (spm) 360 | 300 360 | 300 360 | 300 360 | 300
Minimum Speed (mm) 100 100 100 100
Stroke Length (mm) 30 30 30 35
Working Energy (J) 2500 | 3500 3000 | 4500 3000 | 4500 3000 | 4500
Premium + Advance + Standard

CUSTOMIZATION OPTIONS IN EACH HIGH-SPEED PRESS

Explore how our presses can transform your production!

INTEGRATED SOLUTIONS

Lamination Components for Advanced Production

  • Advanced equipment that ensures continuous and precise material feeding to the press, essential for maintaining efficiency during long production runs. These systems are designed to integrate perfectly with our presses, ensuring uninterrupted workflow and reducing material waste.
  • Machines designed to prepare the material for stamping, ensuring it is perfectly aligned and stress-free, which is crucial for maintaining the final product's quality. Our straighteners are equipped with cutting-edge technology to automatically detect and correct any deviation, ensuring each sheet meets the strictest quality standards.
  • These systems are essential for ensuring a constant and precise supply of the metal strip that is unrolled from the coil directly into the high-speed presses. The push-pull feeders facilitate efficient strip handling, perfectly adapting to the rapid and precise feeding needs required in stamping processes. Their implementation optimizes workflow and keeps the strip stable, avoiding unnecessary tensions that could affect the final product's quality in each production cycle.
  • Fundamental in handling stacks of rotors and stators, this system allows precise orientation of the pieces during the assembly process. The ability to rotate and position the stacks facilitates subsequent operations such as magnet insertion or adhesive application, increasing assembly efficiency.
  • A useful component in production waste management, the scrap cutter automates the cutting and recycling of metal waste. This facilitates material handling and helps maintain a tidy and safe work environment, reducing operational costs and environmental impact.
  • pecifically designed for our high-speed presses, this cabin significantly reduces noise generated during the stamping process of rotors and stators. Especially in intensive production environments, the soundproofing cabin not only protects workers' hearing health and helps comply with occupational safety and health regulations but also improves concentration and operational efficiency.
  • We incorporate high-precision in our Slitting Lines for Electrical Steel, essential in rotor and stator production. These lines are designed to maintain the material's magnetic properties and minimize energy losses during cutting, meeting high standards of quality and precision.
  • Fagor Arrasate extends its technical capability by offering specialized systems for stacking rotor and stator, a key component in electric motor manufacturing. This process integration ensures not only precision in stacking but also perfect alignment and assembly, fundamental for the final motor's efficiency and performance.

Are you interested in a specific solution, need a consultation, or want a quote? Write to us for a response → 

COMMITTED TO EXCELLENCE IN AUTOMOTIVE

Fagor Arrasate has established itself as a referent in the automotive industry thanks to its focus on offering solutions that stand out for their high productivity and quality. Our experience and technology allow us to offer robust and reliable installations designed to meet the high-volume and precision production demands required by the automotive sector.

productivity

HIGH PRODUCTIVITY
SOLUTIONS

Automatically adjusts die height in real-time to compensate for external variations, ensuring that each operation is executed with maximum precision even under variable production conditions.

badge

GUARANTEED
QUALITY

Every solution we provide is designed to meet the strictest quality standards. Our rigorous control during the design and manufacturing process ensures that each component and system functions perfectly, offering reliability in intensive production environments.

easy-installation

ROBUST
INSTALLATIONS

Our installations are designed to meet the automotive industry's demands, providing long-term strength and reliability. Each solution we develop is aimed at offering maximum durability and operational efficiency, ensuring continuous and stable production processes under various industrial conditions.

sostenibilidad (1)

COMMITMENT TO
SUSTAINABILITY

At Fagor Arrasate, we develop energy-efficient presses and strive to optimize resource use and reduce material waste at every step of the manufacturing process.

ENGINEERED FOR EXCELLENCE

FA-HSP

OTHER HIGH SPEED PRESS

Conventional design with standard stiffness

Conventional design with two suspension rods

Coil width limitation due to guiding system

Lack of precision of the bottom dead center position

 

 

VS

FA-HSP

FA-HSP

Multiple rods suspension system

Minimum bed and slide deflection due to multiple rods design and high stiffness frames

No coil width limitation due to compact guiding system

Accurate BDC compensation due to slide adjustment closed loop

Dilatation compensation with patent pending guiding system

CONTROL AND AUTOMATION

At Fagor Arrasate, technical precision and advanced system integration are fundamental pillars in the design of our high-speed presses. Our focus on control and automation ensures seamless integration with advanced production management and quality control systems, enhancing efficiency and precision to optimal levels.

  • Our presses and integrated systems are equipped with programmable control systems that allow fine adjustments and real-time process monitoring. These systems are fundamental for maintaining consistent, high-quality production, improving both productivity and operation precision.
  • We integrate advanced automation technologies that enable our presses to operate autonomously and synchronously with other systems. This includes automatic coil feeding systems, processing, and robotics for handling and transporting parts, optimizing the entire production chain and improving overall efficiency.
  • Our presses integrate advanced digital technologies that allow complete monitoring and control of the production process. Equipped with real-time data sensors and analysis systems, these presses facilitate predictive maintenance and continuous operation optimization. This capability ensures more efficient production and rapid adaptability to any operational need.
  • We offer interfaces compatible with the most commonly used industrial standards. This ensures effective incorporation within extensive production networks, enabling centralized control and comprehensive access to production data.
  • The software that controls our presses is fully customizable, adapting to the specific needs of each operation. This flexibility is crucial for handling diverse industrial applications, ensuring that each press offers maximum performance under any production condition.
FAGOR-ARRASATE-Comprometidos-con-el-medio-ambiente (1)

SUSTAINABILITY AND EFFICIENCY

Our rotor and stator lamination presses are designed with sustainability and energy efficiency in mind. This approach not only improves production but also contributes to a greener future:

  • Waste Reduction: Equipped with precision systems, our line minimizes material waste, optimizing the use of each coil and reducing environmental impact.
  • Energy Efficiency: We use high-efficiency motors and advanced control systems, ensuring efficient energy use, reducing emissions, and overall energy consumption.
  • Quality and Clean Operations: We improve the efficiency of final products while operating with minimum emissions and noise, promoting a safer work environment and complying with strict environmental regulations.

Our commitment to sustainability prepares our clients to lead in a market focused on reducing the carbon footprint and optimizing resources.

SUPPORT AND AFTER-SALES SERVICE

We understand that acquiring our rotor and stator lamination presses is just the beginning of a long-term collaborative relationship. We are committed to offering comprehensive support and after-sales services to ensure efficient and reliable operations:

  • Professional Installation and Training: We guarantee precise installation and offer detailed training for operators and technicians, ensuring each installation operates safely and effectively from day one.
  • Continuous Technical Support: We provide both remote and on-site technical assistance to quickly resolve any issues and perform regular preventive maintenance, helping to prevent interruptions and extend the equipment's lifespan.
  • Customization and Scalability: We adapt our rotor and stator lamination line to each customer's specific needs and offer options to upgrade or expand the machinery as production demands change.

We are partners in production that contribute to our clients' continued success. With each press we deliver, we guarantee a level of support and satisfaction that reflects our commitment to quality and innovation in the world of high-precision manufacturing.

Smart-Connect

SUPPORT AND AFTER-SALES SERVICE

We understand that acquiring our rotor and stator lamination presses is just the beginning of a long-term collaborative relationship. We are committed to offering comprehensive support and after-sales services to ensure efficient and reliable operations:

  • Professional Installation and Training: We guarantee precise installation and offer detailed training for operators and technicians, ensuring each installation operates safely and effectively from day one.
  • Continuous Technical Support: We provide both remote and on-site technical assistance to quickly resolve any issues and perform regular preventive maintenance, helping to prevent interruptions and extend the equipment's lifespan.
  • Customization and Scalability: We adapt our rotor and stator lamination line to each customer's specific needs and offer options to upgrade or expand the machinery as production demands change.

We are partners in production that contribute to our clients' continued success. With each press we deliver, we guarantee a level of support and satisfaction that reflects our commitment to quality and innovation in the world of high-precision manufacturing.

SUSTAINABILITY AND EFFICIENCY

Our rotor and stator lamination presses are designed with sustainability and energy efficiency in mind. This approach not only improves production but also contributes to a greener future:

  • Waste Reduction: Equipped with precision systems, our line minimizes material waste, optimizing the use of each coil and reducing environmental impact.
  • Energy Efficiency: We use high-efficiency motors and advanced control systems, ensuring efficient energy use, reducing emissions, and overall energy consumption.
  • Quality and Clean Operations: We improve the efficiency of final products while operating with minimum emissions and noise, promoting a safer work environment and complying with strict environmental regulations.

Our commitment to sustainability prepares our clients to lead in a market focused on reducing the carbon footprint and optimizing resources.


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