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At FAGOR ARRASATE we carry out industrial research projects applied to the forming of materials (steel, aluminium and composites). In addition, we work on the development of manipulators and transfer elements, robotics, new functionalities for the productive and energetic optimisation of machines, maintenance through the integration of cyber-physical systems and data analysis. We also conduct research in the field of production processes focused on lightening cars and improving white goods cabinets, among others.
Proyect nº: 101138739-LASERWAY
PROJECT FUNDED BY THE EUROPEAN COMMISSION UNDER THE GRANT AGREEMENT 101138739 AND THE CALL HORIZON-CL4-2023-TWIN-TRANSITION-01
HIGH-SPEED LASER PROCESSES FOR SUSTAINABLE AND FLEXIBLE MANUFACTURING Today, it is essential that European industry possesses a high level of flexibility and adaptability to respond quickly to unforeseen changes, should they occur. The LaserWay project aims to revolutionize the manufacturing industry, replacing conventional methods, which are inefficient and harmful to the environment, with highly flexible, high-speed laser-based production lines. Laser cutting, laser micro-drilling, and extremely high-speed laser material deposition (EHLA) are the three chosen laser manufacturing technologies for their capacity to create more sustainable manufacturing processes and products. The core of the project is the development of WayFASTER machines, to improve the performance of laser technologies through the optimization of lightweight design, vibration control techniques, and programs adapted to high-speed laser applications. WayFASTER Photonics seeks to ensure precise delivery of the laser beam at extreme speeds, focusing on three laser technologies with exceptional demands. The WaySTRONGER integration concept aims to enhance the sustainability, strength, and flexibility of current manufacturing processes, through the mechanical and digital integration of new technologies.
AID PROGRAMME FOR BUSINESS R&D SUPPORT – HAZITEK CO-FINANCED ACTION: Project No. ZE-2024/00025 – LASter “Technologically advanced laser solutions for efficient and robust manufacturing”
ACTION CO-FINANCED BY THE BASQUE GOVERNMENT AND THE EUROPEAN UNION THROUGH THE EUROPEAN REGIONAL DEVELOPMENT FUND 2021-2027 (ERDF)
AID PROGRAMME FOR BUSINESS R&D SUPPORT – HAZITEK CO-FINANCED ACTION Project No. ZE-2024/00032 – STEP “Technologies for the new generation of sustainable, very high efficiency power transmission systems”
AID PROGRAMME FOR BUSINESS R&D SUPPORT – HAZITEK CO-FINANCED ACTION Project No. nº ZL-2024/00337 – GIZAK-IA “Responsible and reliable artificial intelligence for industrial maintenance decision making”
AID PROGRAMME FOR BUSINESS R&D SUPPORT – HAZITEK CO-FINANCED ACTION Project No. ZL-2024/00549 – ARIN “Development of large, high-productivity machine tools”
AID PROGRAMME FOR BUSINESS R&D SUPPORT – HAZITEK CO-FINANCED ACTION Project No. ZL-2024/00551 – ELEKTRO “New manufacturing processes for more efficient electric motors for electric vehicles”
AID PROGRAMME FOR BUSINESS R&D SUPPORT – HAZITEK CO-FINANCED ACTION Project No. ZE-2023/00043- AIDIS
AID PROGRAMME FOR BUSINESS R&D SUPPORT – HAZITEK CO-FINANCED ACTION Project No. ZL-2023/00850- ARIN
AID PROGRAMME FOR BUSINESS R&D SUPPORT – HAZITEK CO-FINANCED ACTION Project No. ZL-2023/00847- GIZAK-IA
AID PROGRAMME FOR BUSINESS R&D SUPPORT – HAZITEK CO-FINANCED ACTION Project No. ZE-2023/00018 – BCSSD
AID PROGRAMME FOR BUSINESS R&D SUPPORT – HAZITEK CO-FINANCED ACTION Project No. ZL-2023/00319- CARBOBRAKE
AID PROGRAMME FOR BUSINESS R&D SUPPORT – HAZITEK CO-FINANCED ACTION Project No. ZE-2023/00037- HYSCALE
FILE NUMBER: 371-AEE/2019
The project ‘Replacement of luminaires with LED technology and implementation of control systems’ has been financed under the aid programme for energy efficiency measures in SMEs and large companies in the industrial sector for 2019 and 2020.
This aid is co-financed by the European Regional Development Fund (ERDF) as part of Spain’s Multi-regional Operational Programme (POPE) 2014-2020, and managed by the IDAE under the National Energy Efficiency Fund.
πkonzel: DEVELOPMENT OF A NEW CELL FOR THE MANUFACTURE OF BATTERIES AND SUPERCAPACITORS FOR ELECTRIC VEHICLES AND STORAGE.
The objective of the πkonzel project is the development of a special cell for the manufacture of batteries and super capacitors to meet the new challenges in the transport and storage sector.
Within this global objective FAGOR ARRASATE designs a new servo transfer press and its multi-step die for the processing of metallic cylindrical containers.
Project funded by the Ministry of Science, Innovation and Universities of the Spanish Government, and by the European Commission.
COMIC New enabling technologies for flexible and automated manufacturing of multi-material components Project MIG-20221004
Project funded by the CDTI, an agency of the Ministry of Science, Innovation and Universities of the Government of Spain, within the framework of the Recovery, Transformation and Resilience Plan.
The COMIC project will investigate new concepts of flexible and reconfigurable manufacturing that facilitate the production of multi-material components through an integrated management of the data flow in the design, engineering and manufacturing phases, establishing the basis for the creation of knowledge-intensive factories in the automotive and aeronautical sectors in Spain.
The project will also investigate new concepts of multi-material components, trying to reduce weight, increase their mechanical properties and improve their sustainability, through the application of an integral design methodology that guarantees their manufacturing feasibility, minimizes defects, facilitates their assembly and increases their final quality.
AID PROGRAMME FOR BUSINESS R&D SUPPORT – HAZITEK CO-FINANCED ACTION Project No. ZL-2022/00197 – CARBOBRAKE
ACTION CO-FINANCED BY THE BASQUE GOVERNMENT AND THE EUROPEAN UNION THROUGH THE EUROPEAN REGIONAL DEVELOPMENT FUND 2014-2020 (ERDF)
AID PROGRAMME FOR BUSINESS R&D SUPPORT – HAZITEK CO-FINANCED ACTION Project No. ZL-2021/00095 – ROSMA
AID PROGRAMME FOR BUSINESS R&D SUPPORT – HAZITEK CO-FINANCED ACTION Project No. ZE-2021/00021 – R2M
AID PROGRAMME FOR BUSINESS R&D SUPPORT – HAZITEK CO-FINANCED ACTION Project No. ZE-2021/00012- ATOMORIS
AID PROGRAMME FOR BUSINESS R&D SUPPORT – HAZITEK CO-FINANCED ACTION Project No. ZL-2021/00211 – CARBOBRAKE
AID PROGRAMME FOR BUSINESS R&D SUPPORT – HAZITEK CO-FINANCED ACTION Project No. ZE-2021/00016 – EGOKIA
ACTION CO-FINANCED BY THE BASQUE GOVERNMENT AND THE EUROPEAN UNION THROUGH THE EUROPEAN REGIONAL DEVELOPMENT FUND 2021-2027 (FEDER)
SECURE SOCIETIES – PROTECTING FREEDOM AND SECURITY OF EUROPE AND ITS CITIZENS Project nº: 101021911 – IDUNN PROJECT FUNDED BY THE EUROPEAN COMMISSION UNDER THE GRANT AGREEMENT 101021911 AND THE CALL H2020-SU-DS-2020
A COGNITIVE DETECTION SYSTEM FOR CYBERSECURE OPERATIONAL TECHNOLOGIES IDUNN is focusing on adding the trust ingredient to any business by making its ICT systems resilience to cyber-attacks. It will create a security shield in the form of tools, methodologies, microservices and initial standards compatible with any ICT supply chain. The project will demonstrate a secure Continuity Plan for ICT based organisations by creating and validating a unique Cognitive Detection System for Cybersecure Operational Technologies.
AID PROGRAMME FOR BUSINESS R&D SUPPORT – HAZITEK CO-FINANCED ACTION Project ZE-2020/00027 – SMARTCON
AID PROGRAMME FOR BUSINESS R&D SUPPORT – HAZITEK CO-FINANCED ACTION Project ZE-2020/00012 – ADIERA
AID PROGRAMME FOR BUSINESS R&D SUPPORT – HAZITEK CO-FINANCED ACTION Project No. ZL-2020/00162 – ABT
AID PROGRAMME FOR BUSINESS R&D SUPPORT – HAZITEK CO-FINANCED ACTION Project ZE-2020/00161 – ALFORGE
AID PROGRAMME FOR BUSINESS R&D SUPPORT – HAZITEK CO-FINANCED ACTION Project No. ZL-2020/00151 – DRYDRAPE
AID PROGRAMME FOR BUSINESS R&D SUPPORT – HAZITEK CO-FINANCED ACTION Project ZL-2020/00152 – STEP New transfer press concept 4.0
AID PROGRAMME FOR BUSINESS R&D SUPPORT – HAZITEK CO-FINANCED ACTION Project No. ZL-2020/00340 – ROSMA
AID PROGRAMME FOR BUSINESS R&D SUPPORT – HAZITEK CO-FINANCED ACTION Project No. ZL-2020/00340 – AutomtIA
RESEARCH FUND FOR COAL & STEEL
Project nº:101033991-HATFLAT
PROJECT FUNDED BY EUROPEAN COMMISION UNDER THE GRANT AGREEMENT 101033991 AND THE CALL RFCS-2020
HOLISTIC ASSISTANCE FOR CROSS-PROCESS ANALYSIS AND PREDICTION OF STRIP AND PLATE FLATNESS In flat steel production, flatness of steel strips and plates is of paramount significance for a safe and stable process operation and essentially defines final product quality. Although local flatness is controlled successfully during rolling, many steel plants face significant flatness problems for thin and/or high-strength steel products in downstream processes and after production. HatFlat investigates cross-process influences on the development of flatness defects. Using digital twins and the novel combination of classical first-principle models and machine learning methods, a holistic understanding is achieved, and most sensitive process parameters are identified. An assistance software will be developed, that supports operators to improve flatness.
AID PROGRAMME FOR BUSINESS R&D SUPPORT – HAZITEK CO-FINANCED ACTION Project No. ZL-2019/00889 – ABT
AID PROGRAMME FOR BUSINESS R&D SUPPORT – HAZITEK CO-FINANCED ACTION Project ZE-2019/00542 – ALFORGE
AID PROGRAMME FOR BUSINESS R&D SUPPORT – HAZITEK CO-FINANCED ACTION Project No. ZL-2019/00935 – DRYDRAPE
AID PROGRAMME FOR BUSINESS R&D SUPPORT – HAZITEK CO-FINANCED ACTION Project ZE-2019/00015 – MADINET
AID PROGRAMME FOR BUSINESS R&D SUPPORT – HAZITEK CO-FINANCED ACTION Project No. ZL-2019/00544 – SMARTROLL
AID PROGRAMME FOR BUSINESS R&D SUPPORT – HAZITEK CO-FINANCED ACTION Project ZL-2019/00687 – STEP New transfer press concept 4.0
REPUMP: ENERGY-EFFICIENT REMANUFACTURING OF HYDRAULIC PRESSES
ACTION CO-FINANCED BY IHOBE, A PUBLIC COMPANY OF THE BASQUE GOVERNMENT, AND THE EUROPEAN UNION THROUGH THE EUROPEAN REGIONAL DEVELOPMENT FUND 2014-2020 (ERDF).
A modular hydraulic drive based on a technology without load losses that improves the energy efficiency of the hydraulic presses as well as advanced control necessary to achieve it. This new technology will improve the life cycle and end-of-life phases of presses and affect the design and production of new presses.
The R+D project ALU-AyA, carried out by FAGOR ARRASATE S.COOP and entitled Development of a new wide cut-to-length line for high-strength aluminium for the Aeronautics and Automotive sector, has been co-financed with ERDF funds and subsidised by the Basque Government.
The Alu-AyA project aims to develop an innovative line of high-strength aluminium cross-cutting products for the aeronautical and automotive sectors.
A wide line is being developed due to the requirements of the aeronautical sector, which uses very wide formats for the whole fuselage area.
The automotive industry has not usually required such large widths until now, but it seems that introducing these dimensions allows for more possibilities and better use of the material.
This will lead to a substantial reduction in the weight of vehicle bodies and structural components in the aviation sector, which will contribute positively to an increasingly sustainable transport model.
The R&D project carried out by FAGOR ARRASATE S. COOP., entitled Development of an Autonomous MULTI-BLANKING LINE with Self-Adaptive Functions and Integrated Self-Management Systems, has been co-financed with ERDF funds and subsidised by the Basque Government.
The MB-AGES project aims to develop next-generation machinery for the production of MULTI-BLANKING formats, intended for structural elements in the automotive sector. To that end, the project will implement advanced manufacturing technologies that will make it possible to achieve new product properties, greater production ranges, simplification of production facilities, lower environmental impact and greater sustainability; greater flexibility and versatility of the facilities and reduction of costs associated with investments and operating costs.
The R&D project carried out by FAGOR ARRASATE S. COOP. entitled PRESCRIPTIVE MANUFACTURING – ADVANCED ANALYTICAL SOLUTIONS FOR MANAGING RECONFIGURABLE PRODUCTIVE PROCESSES has been co-financed with ERDF funds and subsidised by the Basque Government.
The PREMIERE project aims for a complete digital transformation of industrial plants in order to achieve adaptable, flexible, efficient, self-healing, self-learning, fault-tolerant and risk-managing production resources which will contribute to (I) the reduction of defects whilst maintaining the productive rates and (II) the minimisation of energy consumption by means of optimised management.
It is a research and development collaboration project of a multiannual (2018 – 2020) strategic nature in which the following entities and/or agents of the Basque Science, Technology and Innovation Network are participating: CTI SOFT (project leader), VIXION, INGETEAM POWER TECHNOLOGY, FAGOR ARRASATE, FAGOR EDERLAN, SIDENOR, RPK, SPYRO I+D, TECNALIA, KONIKER, IK4-IKERLAN, EDERTEK, IK4-AZTERLAN and SIDENOR I+D.
The TBLine R&D project, carried out by FAGOR ARRASATE S.COOP and entitled Development of a new line for manufacturing Tailored Blanks from continuous welded coils, has been co-financed with FEDER funds and subsidised by the Basque Government.
The TBLine project aims to develop an innovative line for the manufacture of tailored welded blanks that is more economical and that allows the use of this technology in a large percentage of vehicle chassis reinforcement parts. This will result in the weight of the vehicles at the body-in-white stage being reduced by a large percentage, and, in turn, due to the downsizing effect, the engines and chassis parts should be lighter, which will contribute positively to an increasingly sustainable transport model.
The ECO-DESIGN project for the Punch Holder by FAGOR ARRASATE, part of the ELEKTROZULAKETA initiative, focuses on reducing the environmental impact of machine tools in industrial processes. By replacing the traditional hydraulic drive with a more efficient servo-electric drive, the project has achieved significant improvements, including a 30% reduction in energy consumption and the elimination of hydraulic oil use, leading to enhanced operational efficiency and a 34% reduction in CO₂ emissions.
Conducted in collaboration with IHOBE and MONDRAGON UNIBERTSITATEA, this project aligns with broader European efforts to improve the environmental sustainability of the machine tool industry through innovation. The redesigned Punch Holder not only lowers the environmental footprint but also supports FAGOR ARRASATE’s commitment to sustainability in industrial manufacturing.
The R+D project carried out by FAGOR ARRASATE S.COOP entitled Digital products for technological promotion in industry and new advanced services has been co-financed with ERDF funds and subsidised by the Basque Government.
The PRODIGIOSA project aims to provide new digital 4.0 services that enable industrial companies to offer new concepts and products with high added value, through the development of an advanced multi-domain ICT solution, which maximises efficiency in the use of resources and data management in an intelligent manner, supported in particular by the technological pillars of IoT and Data Analytics.
The R&D project carried out by FAGOR ARRASATE S. COOP. entitled INDUSTRIAL SOLUTIONS THROUGH FLEXIBLE, COLLABORATIVE ROBOTICS FOR HANDLING AND TRANSPORT OPERATIONS IN INTRA-LOGISTICS has been co-financed with ERDF funds and subsidised by the Basque Government.
The KOBOT project aims to solve the problems associated with the needs posed by the handling and intra-logistics market in terms of efficiency, flexibility (responding to the requirements of high variability and/or low volumes to be handled and transported) and worker ergonomics during operations that require repetitive tasks or movement of high weights, all of which must comply with strict safety criteria.
It is a research and development collaboration project of a multiannual (2016 – 2018) strategic nature in which the following entities and/or agents of the Basque Science, Technology and Innovation Network are participating: ULMA HANDLING (project leader), FAGOR ARRASATE, MONDRAGON ASSEMBLY FEGEMU AUTOMATISMOS, ULMA SERVICIOS DE MANUTENCION, TEKNIKER AND KONIKER.