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At Fagor Arrasate, we design fully automated, end‑to‑end production lines for the fabrication of components for heating, ventilation and air‑conditioning (HVAC) systems in painted and stainless steel sheet. Our technology enables you to unify all critical processes in a single solution, ensuring maximum productivity, consistent quality and reduced operational costs.
Our transfer press automates all stamping and handling operations. This allows for continuous, error-free production, minimizing manual intervention and maximizing productivity—even in the most demanding processes.
The entire line is managed under a single 100% ARRASATE control architecture, making maintenance easier, simplifying integration of all modules, and ensuring maximum reliability during production, while reducing downtime and operating costs.
At the heart of the installation is our proprietary electronic transfer, developed entirely by ARRASATE. It ensures precise and fast movement of parts between stations, enabling more strokes per minute and efficient production of complex components, even in continuous processes.
Our lightweight transfer, combined with optimized mechanical design, offers greater safety for both parts and operators, increases production rates, and reduces wear—resulting in longer line life and lower maintenance costs.
Our SYNCRO software optimizes and synchronizes the movement curves between press and transfer, avoiding interferences and enabling quick die changes. This ensures top performance and efficiency, adapting to the needs of each batch and the complexity of every part.
Our laser blanking solution allows you to cut parts of any geometry directly from coil, with no need for dies. This delivers maximum flexibility and an agile response to any product change or market demand.
The system maximizes coil usage, reducing scrap by up to 10% compared to conventional processes and eliminating die design, storage, and maintenance costs. This translates into a significant reduction in cost per part.
Production programs can be organized simply and quickly, allowing the line to adapt to any model or batch without long stops or complex interventions. Ideal for managing product mixes and responding to changing demands.
You can process steel, stainless steel, and aluminum, regardless of their strength. Laser technology also reduces energy consumption compared to other solutions, with a more compact and modular installation and lower requirements for space and civil works.
From raw material to finished part in a single system, reducing intermediate steps, handling, and stock. Maintenance is also simple and consumables less costly, allowing for continuous, trouble-free production.
Fagor Arrasate’s automated bending guarantees panels and profiles with maximum accuracy and consistent quality, even for complex geometries and short runs, reducing the margin of error and ensuring professional finishes.
Thanks to advanced systems such as bending simulation, automatic radius and die change, and precise angle measurement, you can easily produce any profile or format, adjusting the line to the needs of each project.
With options like the 5-meter interpolated bending machine and custom-designed tools, you can access hard-to-reach areas of the profile and manage a wide variety of parts in stainless steel, pre-coated, or galvanized steel.
The integration of solutions like Bend4Me allows you to manage, simulate, and optimize the entire bending process, defining the optimal profile, selecting the best method, and adapting manufacturing in real time.
Since 1957, we have been developing roll forming lines for industrial applications, applying all our expertise in hardware and software to meet industry challenges and adapt each line to your project’s needs.
Fagor Arrasate’s continuous roll forming enables the manufacture of long structural profiles and repetitive parts with strict tolerances and maximum speed, ensuring uniformity and quality in high-volume production.
We integrate advanced control systems and custom software that optimize line performance, allow quick adjustments, and ensure ideal results for every profile or product family.
Our solutions are designed to increase productivity, reduce downtime, and minimize cost per part, delivering more profitable and efficient processes for the commercial and industrial HVAC sector.
MAXIMUM PRODUCTIVITY AND GUARANTEED QUALITY
More parts per hour, fewer defects and efficient use of steel sheet.
TOTAL INTEGRATION AND TRUSTED PARTNER
Complete, integrated line ready to produce, backed by a single expert supplier.
UPDATED TECHNOLOGY
Modern solutions adapted to your needs, always at the forefront of the industry.
AUTOMATION AND CONTROL
Automated processes and fast changeovers, with traceability and efficiency at every step.
GLOBAL SUPPORT AND TAILORED SERVICE
International coverage and remote assistance, wherever you are.
Ready to know more? Contact us and we’ll assist you.
A major North American multinational company needed to improve quality and efficiency in the manufacturing of metal components. Fagor Arrasate implemented an automated production line for stamping, bending and cupping to maximize productivity, ensure short cycle times and achieve high-quality finishes. Thanks to its modular and adaptable design, the customer can easily incorporate new models and maintain traceability and quality control at all times.
A leading multinational was looking to increase its production capacity and gain flexibility to manufacture different models on the same line. With Fagor Arrasate’s FlexCell — a high-performance press with quick die change, modular design and intelligent control — the customer achieved high productivity, agile changeovers and consistent quality in any part or batch. The project was developed collaboratively, resulting in a compact, automated installation ready to adapt to new models and materials.
In today’s context, where material efficiency and process precision are decisive factors, Fagor Arrasate combines its expertise in coil feeding systems with the most advanced intelligent laser cutting technology. The result: flexible, precise and fully automated manufacturing solutions that maximize raw material utilization and minimize downtime.
Fagor Arrasate applies its expertise in roll-forming and continuous forming lines to manufacture rail guides, filter guides, dampers, and frame structures used in high-performance HVAC units such as AHUs, rooftops, and modular chillers.
Over 65 years of experience and cutting‑edge technology at your service.
We support you at every phase of the project. With plants in key markets and remote assistance, we respond quickly to any inquiry or incident, wherever you are.
Always near you, wherever you are
Our international network and remote support ensure your line is always connected to our experts, ready to help at any time and place.
Coil Fed Laser Blanking for general sectors
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