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Precision and uniformity in leveling and straightening metal parts
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From 1.5 mm to 36 mm
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El sistema de corte por láser de FAGOR ARRASATE combina una máquina de corte por láser de fibra con un sistema automático de alimentación de bobinas metálicas, dando como resultado una solución eficiente de corte por láser a partir de bobina.
La línea de corte por láser proporciona piezas acabadas cortadas por láser directamente desde una bobina, lo que resulta en una producción más flexible y eficiente. Ofrece muchas ventajas en comparación con los sistemas de alimentación de formatos en bruto gracias al uso de una bobina, como el ahorro de materia prima gracias a su mayor eficiencia de material, ritmos de trabajo constantes y un menor coste por pieza.
La tecnología de corte por láser también reduce el consumo de energía en comparación con otras alternativas, como las líneas de corte con prensa.
Algunas de las principales ventajas que se obtienen con el uso de la solución de corte por láser a partir de bobina son:
Our metal parts leveler with hydraulic servo control for high thickness is the ideal solution for companies looking for precision and uniformity in leveling and straightening metal parts.
At FAGOR ARRASATE, we have a wide catalog of metal parts levelers that meet all your needs. Our levelers are designed to handle a wide range of materials, including state-of-the-art high yield strength steels, aluminum, stainless steel, and those specifically intended for laser cutting, among others. Additionally, we accommodate a wide variety of working thicknesses, from 1.5 mm to 36 mm.
Bypass obstacles with our leveler, capable of applying the necessary force to easily work with large and hard parts. You will work faster, increasing efficiency and reducing production costs!
We process high surface quality materials with extremely strict flatness tolerances, achieving up to 85% plasticization with astonishing precision and uniformity.
Constructed with durable materials and high-quality components, our leveler is designed to withstand wear and continuous use without issues. Forget about costly repairs and trust in the durability of FAGOR.
Our leveler comes with a wide range of tools and accessories that will allow you to work with various materials, thicknesses, and shapes. Additionally, its straightforward configuration and adjustment offer you exceptional flexibility to adapt to any job that comes your way.
Contact us right now and start leveling with precision and efficiency! →
At FAGOR ARRASATE, we understand the importance of having the most advanced technology and adapted to your specific needs. That's why we have developed cutting-edge levelers that will provide you with flawless results in every job. Below, we offer you a detailed view of the technical features that our metal parts leveler has:
With our selection of levelers, you can find the perfect machine for your requirements and take your projects to the next level. Contact us now and take your work to the next level!
At FAGOR ARRASATE, we are proud to introduce you to our advanced technology applied to our metal parts leveler. These innovations provide you with a competitive edge and guarantee exceptional results in every project:
We feature an automatic cleaning system inside the leveler. This ensures the removal of any dirt or unwanted material on steel surfaces, ensuring flawless leveling.
Our multidrive system optimizes energy efficiency and torque distribution among rollers, allowing variable speeds for each roller group. This minimizes slipping and ensures high-quality results in the leveler.
At FAGOR ARRASATE, we understand the specific needs of each industrial sector and are proud to offer solutions adapted to them. Our metal parts levelers are ideal for a wide range of applications in different fields, providing exceptional results.
In the construction and agriculture machinery sector, we know that processing thick or high-strength materials can pose challenges. Our metal parts levelers are capable of reducing sharp edges, flattening material, and neutralizing internal stresses. Thus, we prepare parts for smooth subsequent processing, saving time, and improving quality.
In the automotive industry, we have specialized solutions for various applications, such as clutch plates. Our leveling process reduces sharp edges, improves flatness, and eliminates internal stresses, ensuring parts are ready for optimal subsequent processing. We guarantee quality and performance at every production stage.
In the aerospace industry, where materials are subjected to extreme heating processes, we offer solutions that eliminate shape defects and prepare parts for smooth subsequent processing. We guarantee structural integrity and quality in every component.
In rail vehicle construction and in naval and defense construction, our levelers provide the solidity and precision needed to process thick and high-strength materials. We reduce sharp edges and irregularities, facilitating subsequent welding processes, and ensuring exceptional quality.
In steel service centers and special materials, our solutions are ideal for processing sheets and coils. We eliminate burrs and shape defects, preparing the material for uncomplicated subsequent processing.
In the field of mechanical engineering, our levelers are ideal for processing thick and high-strength materials. We provide the precision and efficiency needed to achieve excellent results in every project.
For oxy-fuel and flame cutting, as well as laser cutting, we understand the challenges that arise, such as burrs and shape defects. With our levelers, we eliminate sharp edges, flatten material, and neutralize internal stresses. In this way, pieces are ready for efficient and high-quality subsequent processing.
In the manufacture of perforated sheets, meeting tight tolerances is essential. Our levelers guarantee precise flatness and stress elimination, ensuring quality parts that meet the highest standards.
For the manufacture of saw blades, we know that tight tolerances are crucial. Our levelers flatten saw blades, eliminate stresses, and guarantee superior quality. We prepare blades for optimal performance in demanding applications.
We are committed to offer solutions adapted to each industrial sector, discover our advanced technology and achieve superior results in every industrial process
The Leveling Setting Assistant makes the operator's job much easier and ensures repeatable quality, no matter who operates the line. Our Leveling Setting Assistant (LSA) suggests to the operator the optimal roll setting to properly process different materials, according to their thickness and yield strength.
In the pursuit of perfection in the treatment of metallic materials, Fagor Arrasate's Leveller Setting Assistant (LSA) focuses on ensuring technical excellence and unmatched product quality by:
In addition to technical precision, Fagor Arrasate recognizes the importance of an intuitive and efficient user experience, achieving this through:
The integration of the Leveller Setting Assistant with Fagor Arrasate's Smart-Connect represents a fusion of precision in material handling and advanced machinery management. This not only ensures high-quality products but also provides monitoring and management tools that are essential in the era of Industry 4.0.
Thanks to the LSA, the precise elimination of curvatures and reduction of internal stresses in metallic materials is guaranteed.
The LSA provides optimal tilted configuration of the rollers and ensures that fibers reach their yield strength uniformly and the same length in all the longitudinal fibers of the sheet.
Ensures superior final flatness quality by considering the complexities of adjustment, based on the material and leveler configuration.
Development and validation with experimental data allow adaptability and precision across different material families (AHSS, aluminum alloys, stainless steel).
Equipped with advanced software, the LSA offers optimal configuration values, making the operator's task easier.
The LSA provides an optimal tilted configuration of the rollers and ensures that fibers reach their yield strength uniformly and the same length in all the longitudinal fibers of the sheet.
The LSA simplifies the work of operators and guarantees quality repeatability throughout production.
The Levelling Setting Assistant guides operators in choosing the right configuration, adapting to the incoming sheet conditions.
Smart-Connect focuses on improving operational efficiency, specifically OEE (Overall Equipment Efficiency). With the combination of the Levelling Setting Assistant, greater synchronization and optimization of the leveler operation are achieved.
Smart-Connect is based on advanced IoT technologies that enable online acquisition of machine operating parameters. This ensures that detailed and accurate information is collected for more efficient analysis and leveler adjustment.
Operators can view real-time values or historical averages of the main parameters that control the correct use of the leveler. This feature is invaluable for quickly identifying and correcting any issues or inefficiencies.
With the creation of alarms when an operation does not go as planned, operators can act immediately, minimizing downtime and maintaining process efficiency.
The Smart-Connect platform, accessible through an online platform, allows technicians and operators to access data, analysis, and recommendations from anywhere, facilitating data-driven decision-making and remote problem resolution.
Proper leveling of the metal is a critical step for its subsequent processing and decisively conditions the quality of the obtained parts. The development and rise of new materials, such as high-yield-strength steels and new aluminum alloys, pose a challenge to the industry due to the special characteristics required for their treatment.
At Fagor Arrasate, we have launched various research projects to characterize these new materials and incorporate the knowledge acquired into our levelers.
Flatbend, with a budget of 1.8 million euros, focused on improving the processing chain of DP1000 steel through new control techniques and adaptation of the residual thickness tension. Coordinated by Fagor Arrasate, this project involved the participation of 7 industrial partners from 3 countries.
On the other hand, HatFlat, with a budget of 2.4 million euros, investigates the cross-effects in the development of flatness defects. Through digital twins and advanced machine learning models, we seek to holistically understand the leveling process and develop assistance software to improve results. In this project, we also collaborate with 7 industrial partners from 3 countries, under the coordination of BFI.
We wanted to share the results of these investigations with the publication of our "Roller Leveling Guide". The guide includes the arduous research work carried out by R&D project engineer Elena Silvestre for the development of her doctoral thesis "Sheet metal roll levelling optimization by means of advanced numerical models and development of new concepts for last generation materials".
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