Fully Automated Tandem Press Lines

Designed to achieve 15, 18 or 20 strokes/min

The new generation of Fagor Tandem Press Lines is designed to deliver maximum throughput with absolute reliability and 100% Fagor Arrasate automation.

We create solutions for OEMs and Tier 1 suppliers that need to produce more while minimizing headcount in production and maintenance teams — all with the lowest possible energy consumption.

Your challenges in high-speed stamping lines

Maximum stability and throughput in Tandem Press Lines → Fagor Arrasate Tandem Press Lines integrate presses, transfers and complete automation into a perfectly synchronized control architecture that is easy to operate and maintain. This enables stable operation at up to 20 strokes/min, maximizing line OEE even for complex parts.

Stable blank feeding at high throughput → Fagor Arrasate’s Front of Line fully automates blank feeding to the first press through advanced loading, separation, destacking, transfer, centering and final press-loading systems. This ensures precise, continuous and stable material entry, avoiding stops and misalignment from the beginning of the process.

Stable press-to-press transfer that increases line productivity → The press-to-press system electronically synchronizes part transfer with the cycle of each press. Through optimized motion trajectories and the correct phase offset between presses, it delivers smooth and precise part handling, ensuring stability and high stroke rates throughout the multi-press line.

End of line without affecting production pace → The automatic End-of-Line system extracts parts from the last press and deposits them in an orderly and ergonomic way onto the conveyor, facilitating inspection and stacking without compromising line throughput.

Efficient stacking and internal logistics of parts → The automatic stacking system with autoracking positions parts intelligently in racks or containers. It first verifies the rack or container position, condition and available space, and then places the parts inside it to keep the production flow moving.

Reduced cost of poor quality in high-speed production → In-line 2D/3D quality inspection detects defects during production and prevents non-conforming parts from advancing. This reduces logistics and rework costs and enables immediate root-cause correction.

Designed to lead in productivity, reliability and efficiency

productividad

UP TO 20 STROKES/MIN

Integrated automation and optimized motion deliver high, stable throughput.

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RELIABILITY AND ROBUSTNESS

Highly stable transfers with minimal intervention

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ENERGY EFFICIENCY AND SUSTAINABILITY

Continuous operation with conventional or servo presses, reducing the carbon footprint.

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100% FAGOR ARRASATE END-TO-END AUTOMATION

From the loader to final stacking, all equipment is developed in-house for perfect integration.

Complete automation, from blank to palletized part

All line automation is developed, manufactured and integrated by Fagor Arrasate, ensuring homogeneous performance and perfect synchronization across the entire chain.

FRONT OF LINE (FOL)

PRESS-TO-PRESS FEEDER

AUTOMATIC END OF LINE (EOL)

In-Line Vision Quality Control

AUTOMATIC STACKING

Simulation and optimization

SYNCRO is software designed by Fagor Arrasate. It uses a virtual model to calculate the optimal trajectories and speeds for the press and automation. It can simulate the entire cycle, check possible 2D interferences and can be linked to a 3D package for additional optimization.

S Y N C R O

Production optimization software

It is a key enabler for reaching 20 strokes/min safely on press lines.

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Simulation

Optimization

Service and support for high-speed press lines

To ensure maximum availability, performance and operational continuity, Fagor Arrasate provides a service model designed to support the customer throughout the entire life cycle of the high-speed press line.

Our team combines local support in key markets, remote assistance and deep knowledge of the full line — from automation to presses — enabling rapid response to incidents, performance optimization and stable production even at maximum throughput.

Customer Story

A line ready for the challenges of today’s
automotive industry

Reduced scrap and greater stability

Multi-part flexibility and fast changeovers

Full process traceability

Ready for decarbonization targets

24/7 operation with maximum stability

Frequently asked questions

  • Between 18 and 25 strokes/min, depending on the automation configuration and multiple blank loading strategy.
  • Through rigid transfers, optimized trajectories and electronic synchronization between FeederWave and the presses, as well as vision systems to locate blanks accurately.
  • No. The 2D/3D quality control system operates in real time and can compare the part against CAD or a learned shape with 0.1 mm precision, automatically rejecting NOK parts without stopping production.
  • It enables virtual line validation, bottleneck detection and faster, safer ramp-up.

Contact

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